HIO Farm Steam-Flaked Corn

Suitable Customers

• Ranches with more than 1000 heads of livestock.
• Small and medium-sized ruminant feed mills (1-2 Tph).
• Applicable Fields
• Processing of ruminant feed - steam-flaked corn.
• It is capable of processing various types of grains.

• 0.5tons per hour
• 1tons per hour
• 2tons per hour

After being cleaned, corn or barley enters the HIO Flaking machine. It needs to be cooked for 50 to 60 minutes, and then flaked (with a thickness of 1.5 to 2.5 mm). After drying (optional), it is conveyed to the Total Mixed Ration (TMR) and mixed with ruminant feed, and then fed into the cattle feed trough.

Grain flaking Hole-In-One machine (FAB) Features:

• No civil construction investment required, minimum height only 6 meters
• Quick installation - equipment can be used within 5 days after arrival
• Flexible production - flaked corn production possible 50 minutes after startup
• Unattended operation - only requires one part-time person after startup
• Easy to use - full system can be mastered in 10 minutes

Advantages:

• Space meets 95% of cattle farm needs without additional construction
• LEGO-style assembly for immediate installation and use
• Flexible production scheduling
• Reduced labor costs and improved efficiency
• Reduced operational complexity for faster production startup

Benefits:

• Annual labor cost savings of 100,000 RMB compared to other equipment
• Workshop construction cost savings of 100,000-300,000 RMB
• Equipment investment recovery possible in as little as 7 months
• Improves grain digestion and absorption efficiency by at least 25%
• Success Cases:
• Shanxi Dadi Group: 5,000 head capacity, using 2TPH model
• Henan Zheniu Farming: 3,000 head capacity, using 1TPH model
• The system includes comprehensive technical specifications and high-quality components, utilizing advanced steam conditioning technology and modular design for easy maintenance and future upgrades.

• DESCRIPTION: HIO Flaker System

   Brand: BellaEx

   Model: 1TPH

   Technical parameters:

   Raw material: Corn

   Roller size(mm): 500*450

   Flake thickness(mm): 1 - 2mm

   Capacity(TPH): 1-2

   Power: 19.4Kw

• Product features:

   HIO integrated Machine: The entire machine adopts modular design, making it easy to operate in different pastures in the future, and can be upgraded or resold for high production capacity. All parts of the entire machine are equipped with SS304 national standard bolts and screws.

   Vertical steam cooking unit: 15 years of manufacturing experience combined with European technique goes to this patent unique design, which has independent intellectual property rights.

•    Material quality: Fully using SS304 stainless steel with a thickness of 4mm (left - right), and 3mm (back - forth) ensures a 10 years product lifespan.
•    Steam jet: Steam nozzle: 4 steam nozzles let the steam enter the silos from different aspects, that make sure the grain is cooked uniformly.
•    Modular design: Using modular design to facilitate future yield upgrades or switching to different pastures, just like LEGO.

   Horizontal steam cooking unit: ensure the material's cooking quality and transport them to the flaking mill.

•    Reducer: Adopting Guomao gearbox, with an extended warranty period of 5 years; Free repair or replacement for any issues within five years.
•    Conveyor blade: Genuine SKF bearings with an extended warranty period of 3 years.
•    Bracket unit: Welded steel base using structural steel with annealing processing to ensure stability and durability.
•    Tool box module: Full SS 304 stainless steel toolbox, storing common tools and parts without worries of rust and corrosion.
•    Water tank module: All SS304 stainless steel container, integrated with a modular container design, which can save space.

   Steam control unit: used for external steam generators or boiler steam; It's stable and has no leak point to lose steam.

•    Connector: Made of 304 stainless steel, used for steam pipeline connection.
•    Control accessories: Famous local brands.

  Flaking module: Special design for the HIO flaking mill, drawing on Grosper's grain-mill manufacturing experience since 1997.

•    Equipment base: A design for replacing the rolls easily.
•    Rolls: 500mm * 450mm; Nickel chromium molybdenum composite roller, with uniform hard layer and a layer thickness of 20 - 25mm; Patented wire drawing design, meeting the needs of material pressing.

   Automation control unit

•    Electrical components: The frequency converter shall be the Siemens brand (or SUNYE brand), and other electrical components shall be the Schneider brand (or CHINT brand); Manual control (or automatic control), with flexible and convenient operation.

• Steam generators

   (diesel - fired, natural gas - fired, biomass - fired, coal - fired);

• Water treatment system

   (for supplying steam generators)

•    RW corn 8-9% ＜12%Barley 8-10%
•    Soaking More time for soaking

Standard packages are 0.5, 1, and 2 TPH for corn; expandability to higher rates is available with multi-module lines.

Typical steam consumption is 400–500 kg/h; electrical load ≈19.4 kW/h for the flaker system; steam generator and water treatment are included as options.

50–60 minutes is the typical range before flaking to 1.5–2.5 mm.

After start-up, the line can be run unattended with one part-time operator for checks and replenishment.

Yes. Barley and selected grains are supported with recipe-specific conditioning and roll-gap settings.

• Bellaex HIO Farm Flaking Solution | Customer Q&A (1)

Nine experts from four countries inspected the HIO flaked corn machines of Bellaex.

HIO Steam‑Flaked Corn Line Operation Demo | On‑Site Follow‑Up, Northern China

HIO Steam‑Flaked Corn Line Operation Demo | On‑Site at Shaanxi Jinhelai Animal Husbandry