Fluting Machines

Drawing Length (mm)：≤2100

Drawing Diameter (mm)：≤711

Drawing Length (mm)：≤2100

Drawing Diameter (mm)：≤500

Drawing Length (mm)：≤1500

Drawing Diameter (mm)：≤400

• Wide roller diameter range: 250–720 mm
• Maximum working roller length: ≤2100 mm
• Independent external hydraulic power station
• Adjustable stroke speeds for polishing and drawing cycles
• Controlled drawing inclination: ≤14:100 (2.0 m), ≤16:100 (1.0 m / 1.5 m)
• Precision handwheel feed: 1.333 mm per revolution; dial graduation 0.010025 mm
• Grinding wheel speed: 1200 rpm (stable surface processing)
• Separate reciprocation / feed / return timing improves cycle efficiency
• Balanced motor power allocation: 4 kW (grinding) + 11 kW (hydraulic) + 3 kW (roller drive)
• Modular structure for maintenance and future upgrade (dust extraction, coolant, automation)

• Main machine frame
• Drawing roller assembly
• Grinding / polishing (abrasive wheel) unit
• External hydraulic pump station
• Worktable & reciprocating slide system
• Feed and return drive mechanism
• Precision handwheel feed mechanism
• Electrical control cabinet & operator panel
• Safety guards and protective covers
• Lubrication and hydraulic piping circuits
• Motor set (grinding wheel / hydraulic pump / roller drive)
• Foundation mounting accessories

• Roller diameter range: 250–720 mm
• Maximum roller working length: ≤2100 mm
• Drawing inclination: ≤14:100 (2.0 m); ≤16:100 (1.0 m / 1.5 m)
• Drawing coefficient (reference): approx. 150–1200 lines / cycle (depends on width/process)
• Stroke speeds (adjustable reference):

          Polishing reciprocation: 68 s/m (34 s/m each direction)

          Drawing reciprocation: 26 s/m

          Drawing forward feed: 17 s/m

          Drawing return: 9 s/m

• Grinding wheel speed: 1200 rpm
• Handwheel feed per revolution: 1.333 mm
• Handwheel dial graduation: 0.010025 mm
• Installed motor power:

           Grinding wheel: 4 kW

           Hydraulic pump: 11 kW

           Roller drive: 3 kW

           Total (reference): 18 kW

• Power supply (standard): 380 V / 50 Hz (customizable)
• Warranty: 1 year
• Weight / overall dimensions: To be confirmed per project

• External hydraulic station (tank, filtration, pressure regulation)
• Energy-efficient rated motors
• Precision handwheel with graduated dial
• Abrasive wheel spindle with protective cover
• Combined drawing / polishing sliding platform (model-dependent)
• Roller drive and support stands
• Electrical cabinet with overload protection, interlocks, emergency stop
• Foundation anchor bolt kit
• Standard lubrication piping and fittings
• Safety guarding with limit switches

Handles roll diameters 250–720 mm and lengths up to ≤2100 mm with modular bed widths 1.0 / 1.5 / 2.0 m, enabling phased capacity planning without platform change.

Handwheel feed 1.333 mm per revolution with fine dial increments (~0.01 mm) delivers controlled layer removal, repeatable surface roughness, and reduced rework; defined drawing slope limits ≤14:100 (2 m) and ≤16:100 (1 m / 1.5 m) maintain uniform tension, improve straightness, and minimize deformation or taper defects.

External standalone hydraulic station isolates heat and vibration, enhancing system stability, extending component life, and simplifying maintenance; segmented motor architecture (grinding 4 kW, hydraulic 11 kW, roll drive 3 kW) reduces unnecessary peak load, lowers energy per finished piece, and simplifies fault isolation.

Engineered cycle speeds (polishing 68 s/m round trip, drawing 26 s/m, feed 17 s/m, return 9 s/m) balance surface quality with throughput and support accurate takt‑time planning.

Accessible layouts, clear motion logic, simple mechanical adjustments, and a one‑year warranty reduce training time, downtime, and total cost of ownership.