Double-Shaft & Single-Shaft Mixer for Feed & Food | Bellaex
Food-grade single- and double-shaft mixers for animal feed, food, and pet food—fast, uniform blending with gentle handling and low residue. Liquid-addition ports, hygienic contact surfaces, and easy clean-out. Choose by capacity, discharge type, and batching integration.
OVERVIEW
Who uses it, what it does, and why it pays
Summary
The double-shaft paddle rotor throws material into a zero-gravity zone for ultra-fast mixing and gentle handling. Optimized paddle-to-wall gap plus full drop-bottom discharge gates minimize residue and accelerate sanitation. A robust shaft-seal (air-sac/air-bag type) prevents leakage and extends service life. Optional rise-and-fall liquid application ensures even spraying and quick nozzle change. Single-shaft variants (ribbon/paddle) provide longer residence time for complex recipes and are ideal where gentler shear or lower cost is preferred.
Applications & Materials
Animal feed, Aqua feed, Pet food, Premix, Coffee, Corn, Wheat, Paddy, Beans, and similar dry blends or light granules.
Key Features
- CV ≤5% homogeneity in 60–90 s (double-shaft); gentle, consistent mixing on single-shaft.
- Full drop-bottom discharge for fast, low-residue emptying.
- Robust air-sac shaft seals for zero leakage and long life.
- Optimized paddle-to-wall gap; easy-clean internal surfaces.
- Optional rise-and-fall liquid dosing with quick-change nozzles.
- Air-interventing duct balances pressure during feed/discharge.
ADVANTAGES
Performance & Quality
Zero-gravity paddle action drives fast homogeneity and protects fragile ingredients.
Hygiene & Safety
Drop-bottom doors and smooth interiors reduce carryover; sealed shafts prevent leaks; food-grade options available.
Uptime & Maintenance
Large access hatches, external bearings, and pneumatic gate hardware simplify service.
Flexibility
Choose double-shaft for speed, single-shaft for longer residence or shear-sensitive blends; integrate liquid dosing when needed.
Scalability
From 0.2 to 5 m³ (and larger single-shaft models【待确认】) to match pilot to plant scale.
FEATURES
What’s included and what you can add
Standard Features
- Double-shaft paddle rotor (SJHS) with optimized paddle geometry
- Pneumatic control assembly and junction box
- Full drop-bottom discharge doors
- Air-sac/air-bag shaft sealing
- Air-interventing duct to equalize pressure
- Gear motor drive and overload protection
- Inspection/cleaning hatches
Optional Features
- Rise-and-fall liquid application system (even spraying, quick nozzle swap)
- Food-grade contact parts in SS304/SS316
- Load cells and batching controls
- ATEX/NFPA compliant packages
- Variable-frequency drive (VFD)
- CIP spray balls and sanitary gaskets
MODELS
SJHS0.2–SJHS1
SJHS0.2–SJHS1 (0.2–1 m³): Pilot lines, premix, additives; fast cycles.
SJHS2–SJHS4
SJHS2–SJHS4 (2–4 m³): Core line mixers for feed & pet food.
SJHS6
SJHS6 (5 m³): High-throughput central mixing up to ~3,000 kg/batch.
Single-Shaft
Single-Shaft (0.5–4 m³): Cost-effective capacity with flexible residence time for shear-sensitive or coated recipes.
FAQ
How fast can I reach CV≤5%?
With the double-shaft paddle design, typical dry mixing achieves CV≤5% in 60–90 seconds depending on formulation and fill level.
Can I add liquids?
Yes. A rise-and-fall liquid application system enables even spraying; typical addition is up to 3% by weight. Nozzle changes are quick for sanitation.
Which should I choose—single or double shaft?
Pick double-shaft for the shortest cycles and highest homogeneity; choose single-shaft for gentler shear, longer dwell or budget-sensitive projects.
How is sanitation handled?
Full drop-bottom discharge shortens cleanouts; air-sac shaft seals prevent leakage; smooth, accessible interiors reduce residue. CIP and stainless options are available
What batch size can I run?
Common filling factors are 0.4–1.0; check your bulk density to convert m³ to kg/batch. We’ll validate with your recipe and cycle targets
| Model | Volume (m³) | Power (kW) | Capacity (kg/batch) | RPM |
|---|---|---|---|---|
| SJHS0.2 | 0.2 | 2.2 / 3 | 100 | 47 |
| SJHS0.5 | 0.5 | 5.5 / 7.5 | 250 | 59 |
| SJHS1 | 1 | 11 / 15 | 500 | 48 |
| SJHS2 | 2 | 18.5 / 22 | 1000 | 39 |
| SJHS3 | 3 | 30 / 37 | 1500 | 35 |
| SJHS4 | 4 | 37 / 45 | 2000 | 31 |
| SJHS6 | 5 | 2×30 | 3000 | 35 |
Photos
Videos
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